Leave a Message
We will call you back soon!
Your message must be between 20-3,000 characters!
Please check your E-mail!
More information facilitates better communication.
Submitted successfully!
We will call you back soon!
Leave a Message
We will call you back soon!
Your message must be between 20-3,000 characters!
Please check your E-mail!
Place of Origin: | China |
---|---|
Brand Name: | Genius Robotics Zhenkang |
Certification: | CE , ISO9001 , ISO14001 |
Model Number: | ZK1400-06 |
Minimum Order Quantity: | 1 set |
Price: | Negotiation |
Packaging Details: | Export standard plywood case, Metal seal box |
Delivery Time: | 7 - 10 Working days |
Payment Terms: | T/T, L/C |
Supply Ability: | 500/Month |
Robot Type: | MIG Welding Robot | Max Reaching Distance: | 1400mm |
---|---|---|---|
Robot Accuracy: | ±0.05mm | Payload: | 10 KG |
Body Weight: | 185 Kg | Humidity: | 20% - 80% RH |
High Light: | rotary welding positioner,benchtop welding positioners |
Mig welding manipulator structure principle
1. RV Reducer
As the manufacturer of RV reducers in China, it broke the import monopoly and forced the price of imported RV reducers to drop by 50%. We put the proud reducer products into our welding robots to achieve better robot track accuracy.
2. Harmonic reducer
The fifth and sixth axes use harmonic reducers to reject various types of bevel gears, arc gears and spring backlash gears to ensure low noise, high rigidity and high precision.
3. Servo motor.
High precision absolute encoder, excellent performance, stable and reliable.
4. Wire Feeder
As the world's leading wire feeder manufacturer, we offer the best wire feeder products for our arc welding robots.
5. Cast housing
Low - pressure steel die casting, high surface roughness, anti - oxidation all year round, refused to paint or spray paint.
6. Welding gun
Integrated embedded structure, compact and beautiful, reducing cable distortion, preventing fatigue breakage, reducing wire passage and resistance, and smoother wire feeding.
7. Dis - collision device
Pure mechanical structure, repeat positioning accuracy of up to 0.05mm, far higher than the import level. Recalibration is not required after a minor collision and can be resumed immediately.
8. Drive and Controller
Ultra - small size, realize the world's leading integrated control technology, super performance, and achieve various precision indicators beyond the import level.
9. Wire Spool
The special welding wire disc with damping design is installed on the second joint of the robot, which greatly reduces the wire feeding path and resistance and ensures high - precision welding.
Mig welding manipulator benefits
Stability improves welding quality which ensures uniformity, improve productivity and 24 hours continuous production, improve labor's working condition, long term operation in harmful condition, reduce requirements for operation technique, shorten the period of remodel change, reduce the relevant equipment cost, realize bulk article of welding automation, save floor space.
MIG Welding Manipulator body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground, lifting, hanging | |
Number of axes | 6 | |
Max payload | 10 kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.07mm | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source |
|
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Performance | Motion range | Max speed | Load capacity |
J1 | ±160° | 176.7 °/s | 511Nm |
J2 | -72° ~ +110° | 173.6 °/s | 416Nm |
J3 | -120 ° ~ +70° | 170.0 °/s | 188Nm |
J4 | ±150° | 295.9 °/s | 1Nm |
J5 | -110 ° ~ +105° | 197.3 °/s | 44Nm 0.30kg.㎡ |
J6 | ±320° | 194.6 °/s | 68Nm 0.05kg.㎡ |
MIG welding manipulator excellent performance
Precision
Unit:mm
Type | Actual data (Genius) | Reference data (Import) | Test speed | Test scheme |
Position repeatability RP | 0.063 | ± 0.07 | 60m/min | A |
Tracking accuracy ATp | 0.322 | 0.500 | 3m/min | B |
Track repeatability RTP | 0.060 | -- | 2m/min | A |
Track speed accuracy | 0.034% | -- | 2m/min | A |
Track speed repeatability RV | 0.025% | -- | 2m/min | A |
Position overshoot | 0.052 | 0.050 | 2m/min | A |
Big circle roundness1 | 0.617 | -- | 2m/min | A |
Big circle roundness2 | 0.402 | -- | 2m/min | B |
Small circle roundness | 0.286 | 0.300 | 2m/min | A |
★ Noted
1. All measured data were obtained strictly according to the national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The measured data were all from the test report issued by Shanghai Electrical Equipment Testing Co., Ltd. (National Robot Testing and Evaluation Center Headquarters) (Report No. ROT18-0112), for the measured data in the table, the worst value of all the results in the test report was taken. The test plan B represents the test using the Faro laser tracker. The measured data is from the our test room, and the measured data is taken as the average value of the batch test.
3. Because the welding robot is required to run faster as fast as possible, the repeatability of the first performance index is 60m/min according
to the international test speed, and since the actual welding speed will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or public reports of international mainstream robots.
Noise
Unit:dB
Motion position | The 1st axis | The 2nd axis | The 3rd axis | The 4th axis | The 5th axis | The 6th axis | 6 axises linkage |
Measured value | 65.6-70 | 61.8-66.8 | 58.4-66.3 | 62.7-67.7 | 61.2-69.1 | 58.4-62.4 | 62.4-68.3 |
★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.